Optimized Performance

Energy Hunter

Discover how our advanced heat exchanger solutions translate into direct savings in electricity, fuel costs, and massive improvements in overall system efficiency and uptime.

Electricity Savings

Savings in Electricity

Chiller condenser protection

The condenser of a chiller using open cooling tower water is prone to develop a layer of CaCO3. A 1 mm coating inside the tubes can mean 3°C higher condensation temperature, translating to ~10% higher condensation pressure and increased electricity consumption.

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AHRI performance certification

Can you accurately measure 0.5°C? Lower evaporation temperatures lead to higher lift with the chiller compressor and increasing electricity consumption up to 3%. Installing Performance Certified plate heat exchangers provides a payback under three years.

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Free cooling with chiller bypass

Turn the chiller off up to 30 days per year and protect it from CaCO3 coating on tubes. AHRI Performance Certification is vital as approach temperatures of 1°C are needed to achieve optimal free cooling.

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Energy savings in ammonia chillers & heat pumps

By utilizing secondary systems using water, glycol, or CO2, complete refrigeration systems can be centralized. Refrigerant charge is minimized, driving significant energy efficiency.

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Fuel Savings

Savings in Fuel Costs

Heat recovery from air compressors

72% is the conversion of electricity to waste heat with air compressors. Recovering this heat instead of releasing it to the atmosphere improves the dryer operation and reaps direct fuel savings for secondary heating processes.

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Heat recovery from warm wastewater

With wide gap plate technology, recover heat efficiently without blocking. Wastewater at 35°C can save 175 kW (150,000 kCal/hr) to preheat boiler feed water, yielding a payback under six months.

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Heat recovery from waste flash steam

Industrial steam management often requires handling flash steam. A simple cyclone separator can condense it into water up to 80°C. Recovering just 500 kg/hr saves considerable capital monthly.

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Boiler protection

Mud, CaCO3, and oxygenated water can bake onto a boiler's heater. Incorporating gasketed plate heat exchanger protection significantly reduces fuel costs (up to 30% less) by preventing these scale deposits.

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Heat recovery from open cooling tower

Preheating boiler feed water using cooling tower return substantially increases cooling capacity, lowers boiler fuel costs by nearly half, and minimizes water evaporation in the tower.

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Efficiency

Efficiency and Uptime

Cooling tower interchanger

Protect plant equipment from open cooling tower mineral deposits (CaCO3) and chloride ions. Enjoy maintenance-free operation and avoid pumping cost spikes due to pipe diameter reduction.

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Shell-and-tube replacement

Transition to a gasketed plate heat exchanger to reduce footprint, ease maintenance procedures, allow faster response times, and curtail heat losses to the atmosphere associated with traditional shell-and-tube models.

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Air compressor heat exchanger replacement

Replace failure-prone in-built brazed or shell-and-tube heat exchangers with highly durable gasketed units, effectively resisting damage from calcium carbonate and heavy chloride accumulations in unmanaged open cooling towers.

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Technical Advantages

Start Hunting Energy Tolls

Harness these cutting-edge thermal strategies configured for your precise engineering requirements and significantly boost your operational profitability.

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